Page 144 - Motor_protection_and_control_Manual_motor_starters_ contactors
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Star-delta starters protected by thermal overload relays

       With AS, ASL contactors - open type version in kit form





                                  Application
                                  Star-delta starting is the most common method to reduce the starting current of a motor.
                          L     Y
                                  This system can be used on all the squirrel cage motors, which are normally used in delta connection. In
                                  this type of starting, it is recommended to choose motors having high starting torque i.e. much higher than
                                  the resistive torque in order to reach sufficient high speed when the motor is connected in star.
                                  When starting:                               I /In  T /Tn
                                                                                7
                                     – Inrush current is reduced to a third of direct starting   I = current   I n  = nominal current
                                    current                                     6          T = torque   T n  = nominal torque
                               1SBC101207F0014    – Motor torque is reduced to a third or even less of direct   5
                                                                                             I (delta)
    4                             Transient current is generated when switching from star to
                                    starting torque.
                                  delta connection.                             4
                                  During the initial starting phase ("star" connection), the   3
                                  resistive torque of the driven load must remain, irrespective
                                  of speed, less than the "star" motor torque until "star-delta"   2  T∆ (motor)
       AS09-30-10 + AS09-30-01    switching occurs.                                               I  (star)
       + AS09-30-01 + BEY16C-3 + VM3  This starting mode is therefore ideal for machines having   1  T  (motor)
       + CT-SDS + CA3-10 + T16    low starting torque such as pumps, centrifugal compres-  Tr  (resistive torque)
                                  sors, wood-working machines...                0     20   40    60   80   100
                                                                                                       Motor speed (%)

                                  Precaution
                                     – Motor nominal voltage in delta connection must be equal to that of the mains. Example: a motor for
                                    400 V star-delta starting must be designed for 400 V in "delta" connection. Its usual designation is
                                    "400 V / 690 V motor". The motor must be constructed with 6 terminal windings
                                     – In order to prevent a high current peak, at least 85 % of nominal speed must be reached before switch-
                                    ing from star to delta


                                  Sequence
                                  Starting is a three-stage process:
                                  1  stage: "Star" connection - Press the "On" button on the control circuit to close the KM2 "Star" contac-
                                   st
                                  tor. The KM1 "line" contactor then closes and the motor starts. Countdown of programmed starting time
                                  (6 to 10 s) then begins.
                                   nd
                                  2  stage: "Star" to "Delta" switching - when programmed starting time is over, the KM2 "Star" contactor
                                  opens.
                                  3  stage: "Delta" connection - A transition time (or dwelling time) of 50 ms is fixed between opening of the
                                   rd
                                  "star" contactor and closing of the "delta" contactor by the use of CT-SDS timer. This prevent short-circuit
                                  between "star" and "delta".

                                  Main technical data
                                  Standards                           IEC 60947-4-1 / EN 60947-4-1
                                  Rated operational voltage Ue max.   690 V - 50/60 Hz
                                  Rated insulation voltage Ui according to IEC 60947-4-1  690 V
                                  Air temperature close to the device  ≤ 60 °C
                                  Degree of protection                IP20
                                  Switching frequency                  70
                                  Switching frequency/hour, according to acceleration
                                  time and load factor. Respect of the following condi-  60
                                  tions enables utilization of the starter without excessive   ta = 5 s
                                  overheating of the connections or nuisance tripping of  Switching frequency (ops/h)  50
                                  the thermal overload relay.
       Mounting positions         Example:                             40
                                  – Switching frequency = 15 starts/hr       ta = 8 s
                                  – Motor starting time "Ta" = 7 s (use 8 s curve)  30  ta = 10 s
                                  – Maximum load factor = 63 %.        20      ta = 12 s
                                  This corresponds to a 4-minute operating cycle (15  ta = 15 s
                                  starts/hr) with 7 seconds acceleration, 2.5 minutes  10  ta = 20 s
                                  operation and 1.5 minutes rest.
                                                                        0
                                                                         0  10  20  30  40  50  60  70  80  90  100  1SBC101288S0201
          Pos. 1                                                                                        Duty ratio (%)
                                                                         Duty ratio in %, Ta: acceleration time

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